Advanced Wastewater Treatment for a Global Adhesives Manufacturer in the UAE
Advanced Waste water Treatment for a Global Adhesives Manufacturer in the UAE
At a Glance
Global leader in adhesives, sealants, and consumer goods
United Arab Emirates
Effluent Treatment Plant
40 m³/day
COD: 450,000 mg/L, BOD: 25,000 mg/L, high non-biodegradable organics
Influent Parameters
| S.No | Parameter | Unit | Process Waste Water | Sawage (m) | Equalised Parameter |
|---|---|---|---|---|---|
| 1 | pH | - | 6.80 | 5.5-6.5 | 6.08 |
| 2 | COD | mg/l | 464256 | 700 | <6,600 |
| 3 | BOD | mg/l | 25500 | 350 | <2,900 |
| 4 | TSS | mg/l | 19940 | 200 | <2,200 |
| 5 | Oil & Grease | mg/l | 1896 | 10 | <200 |
Effluent Parameters
| S.No | Parameter | Unit | Value |
|---|---|---|---|
| 1 | pH | - | 6.0-9.0 |
| 2 | COD | mg/l | <700 |
| 3 | BOD | mg/l | <350 |
| 4 | TSS | mg/l | <400 |
| 5 | Oil&Grease | mg/l | <50 |
Client Profile
A global leader in adhesives, sealants, and consumer goods, with operations across both industrial and household sectors, and a production facility in the United Arab Emirates.
Challenge
The client faced a major challenge in managing wastewater generated from multiple production lines. The effluent was highly contaminated, with organic loads exceeding:
- COD: 450,000 mg/L
- BOD: 25,000 mg/L
The wastewater also contained a significant fraction of non-biodegradable organics, making it resistant to conventional treatment methods.
Impact
Since traditional solutions were ineffective, the company had no option but to dispose of the wastewater as hazardous waste. This approach was:
- Costly, adding significant operational expenses.
- In conflict with the company’s sustainability and environmental policies.
Influent Parameters
| S.No | Parameter | Unit | Process Waste Water | Sewage (m) | Equalised Parameter |
|---|---|---|---|---|---|
| 1 | pH | - | 6.80 | 5.5-6.5 | 6.08 |
| 2 | COD | mg/l | 464256 | 700 | <6,600 |
| 3 | BOD | mg/l | 25500 | 350 | <2,900 |
| 4 | TSS | mg/l | 19940 | 200 | <2,200 |
| 5 | Oil & Grease | mg/l | 1896 | 10 | <200 |
Effluent Parameters
| S.No | Parameter | Unit | Value |
|---|---|---|---|
| 1 | pH | - | 6.0-9.0 |
| 2 | COD | mg/l | <700 |
| 3 | BOD | mg/l | <350 |
| 4 | TSS | mg/l | <400 |
| 5 | Oil & Grease | mg/l | <50 |
Solution Offered by Emvees
Following multiple lab trials on wastewater samples, it was determined that the effluent contained a high fraction of non-biodegradable organics. Conventional treatment methods were insufficient, so Emvees designed a customized treatment solution that integrated:
Advanced Oxidation Processes (AOP)
Breaks down hard-to-degrade compounds and reduces effluent toxicity, making the wastewater more suitable for biological treatment.
Moving Bed Biofilm Reactor (MBBR)
Ensures efficient biodegradation of pretreated organics and achieves compliance with trade effluent discharge limits.
Following multiple lab trials on wastewater samples, it was determined that the effluent contained a high fraction of non-biodegradable organics. Conventional treatment methods were insufficient, so Emvees designed a customized treatment solution that integrated:
- Advanced Oxidation Processes (AOP):
Used to break down hard-to-degrade compounds and reduce effluent toxicity, making the wastewater more suitable for biological treatment. - Moving Bed Biofilm Reactor (MBBR):
Implemented after AOP to ensure efficient biodegradation of the pretreated organics and achieve compliance with trade effluent discharge limits.
Results Achieved
The Emvees solution delivered significant benefits for the client:
✔ Regulatory Compliance
Effluent quality consistently met discharge standards.
🌍 Sustainability Alignment
Hazardous waste disposal was drastically reduced, supporting the client’s global sustainability commitments.
⚙️ Operational Success
Plant successfully operated and maintained by Emvees for over four years.
💧 Water Reuse
Additional tertiary treatment units enabled water reuse for landscaping, WC flushing, floor cleaning, and more.
👷 Skilled Labor
Specialized technicians required for UF operation and maintenance, adding to costs.
- Regulatory Compliance: Effluent quality consistently met discharge standards.
- Sustainability Alignment: Hazardous waste disposal was drastically reduced, supporting the client’s global sustainability commitments.
- Operational Success: The plant has been successfully operated and maintained by Emvees for over four years, with stable performance.
- Water Reuse: In the second phase of the project, additional tertiary treatment units were added, enabling reuse of treated water for: o Landscaping o WC flushing o Floor cleaning o Other non-potable applications
- Skilled Labor: Specialized technicians are required for UF operation and maintenance, adding to overall costs.
Looking for a reliable wastewater treatment partner in the UAE? Contact Emvees today to explore tailored solutions for your industry.
Looking for a reliable wastewater treatment partner in the UAE?
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